An X-ray counter (also known as an X-ray counting machine) uses X-ray technology to automatically count electronic components. Its core principle is based on the differential absorption of X-rays by materials and intelligent image recognition technology. Its main operating principles include the following:
1. X-ray Generation and Penetration
Ray Generation: A high-voltage generator provides a high voltage to the X-ray tube, causing electrons emitted by the cathode filament to collide with the anode target (such as tungsten metal) at high speed, generating X-rays.
Material Penetration: X-rays penetrate the tray or strip containing electronic components. Materials of varying densities (such as metal pins and plastic packaging) absorb the X-rays to varying degrees, resulting in varying intensities after penetration.
2. Image Capture and Signal Conversion
Detector Reception: A flat-panel detector (or parallel-plate detector) captures the X-rays after penetration and generates a grayscale image based on the intensity differences (high-density areas appear dark, low-density areas appear bright).
Signal Digitization: The detector converts the optical image into an electrical signal, which is then transmitted to the image processing system. III. Intelligent Image Processing and Counting
Image Preprocessing: Optimizes image quality through noise reduction, contrast enhancement, and other technologies.
Feature Recognition:
Contour Extraction: Utilizes edge detection algorithms to identify component shape, size, and position.
Layer Analysis: Utilizes deep image processing algorithms to identify hidden components layer by layer in multi-layered trays.
AI-Assisted Counting: Combining pattern recognition and deep learning algorithms, it matches component database features for accurate classification and automatic counting.
IV. Result Output
Processed data is displayed in real time on the user interface, generating quantity reports that can be synchronized to production management systems (such as MES). Data export and report printing are supported.
Best Regard For You
Email ：wenzhanhucai@163.com
Wechat: 18823383970
Tel: +8618823383970
Website: www.smtwenzhan.com
An X-ray counter (also known as an X-ray counting machine) uses X-ray technology to automatically count electronic components. Its core principle is based on the differential absorption of X-rays by materials and intelligent image recognition technology. Its main operating principles include the following:
1. X-ray Generation and Penetration
Ray Generation: A high-voltage generator provides a high voltage to the X-ray tube, causing electrons emitted by the cathode filament to collide with the anode target (such as tungsten metal) at high speed, generating X-rays.
Material Penetration: X-rays penetrate the tray or strip containing electronic components. Materials of varying densities (such as metal pins and plastic packaging) absorb the X-rays to varying degrees, resulting in varying intensities after penetration.
2. Image Capture and Signal Conversion
Detector Reception: A flat-panel detector (or parallel-plate detector) captures the X-rays after penetration and generates a grayscale image based on the intensity differences (high-density areas appear dark, low-density areas appear bright).
Signal Digitization: The detector converts the optical image into an electrical signal, which is then transmitted to the image processing system. III. Intelligent Image Processing and Counting
Image Preprocessing: Optimizes image quality through noise reduction, contrast enhancement, and other technologies.
Feature Recognition:
Contour Extraction: Utilizes edge detection algorithms to identify component shape, size, and position.
Layer Analysis: Utilizes deep image processing algorithms to identify hidden components layer by layer in multi-layered trays.
AI-Assisted Counting: Combining pattern recognition and deep learning algorithms, it matches component database features for accurate classification and automatic counting.
IV. Result Output
Processed data is displayed in real time on the user interface, generating quantity reports that can be synchronized to production management systems (such as MES). Data export and report printing are supported.
Best Regard For You
Email ：wenzhanhucai@163.com
Wechat: 18823383970
Tel: +8618823383970
Website: www.smtwenzhan.com
